CPSC, Polaris Industries Announce Recall of Select Model Year 2004 and 2005 Snowmobiles
Official recall recorded by the U.S. Consumer Product Safety Commission.
The hazard
The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may cause the neck to separate from the fuel tank assembly and allow fuel to escape from the tank, potentially creating a fire hazard.
What to do
Free repair. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation. If your Polaris dealership finds the filler neck cracked, your dealership has been instructed to replace the complete fuel tank assembly. Polaris has notified registered affected consumers directly about this recall.
Brands named
Recall history
Other federal recalls tied to the same brand — a factual pattern, straight from the source data.
- CPSCPolaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs) Due to Risk of Serious Injury from Fire Hazard2025-10-30
- CPSC509 Recalls Helmets Due to Risk of Head Injury2025-07-03
- CPSCPolaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs) Due to Fire Hazard2025-06-18
- CPSCPolaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles Due to Injury Hazard2025-05-15
- CPSCPolaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard2025-04-03
- CPSCPolaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards2025-01-16
- CPSCPolaris Recalls RZR XP 1000 and XP 4 1000 Recreational Off-Road Vehicles (ROVs) Due to Fire Hazard (Recall Alert)2024-12-05
- CPSCPolaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles Due to Injury Hazard (Recall Alert)2024-12-05
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